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Welding manipulator
Category:
General automatic welding machines
Keywords:
Welding manipulator
- Describe
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Product Introduction:
Welding manipulators are special equipment used in combination with welding roller frames, welding positioners, etc., to automatically weld the inner and outer annular seams, fillet welds, and inner and outer longitudinal seams of components. They come in various structural forms, including fixed, rotary, and all-position types. The structure can be selected according to user needs, and various welding machines can be matched, with additional functions such as tracking, swing, monitoring, and flux recovery and transportation. They are used in numerous industries, including pressure vessels, refrigeration equipment, power plant construction, metallurgical construction, engineering machinery, shipbuilding, roll stacking welding, and petrochemical construction.
Main Technical Parameters:
Model CZ2X2 CZ3×3 CZ4×4 CZ5X5 CZ6X6 CZ8X8 Boom effective lifting range (mm) 2000 3000 4000 5000 6000 8000 Boomeffective extending range (mm) 2000 3000 4000 5000 6000 8000 Guide form (mm) Linear slide rail Rectangular rail Boom max. height (mm) 2210 3360 4365 5415 6460 8720 Boom min. height (mm) 210 360 365 415 460 720 Total height (mm) 2890 4385 5480 6750 7855 10610 Total height with rotary device (mm) 2965 4470 5575 6847 7955 10710 Total height with trolley (mm) 3220 4715 5820 7090 8195 10950 Lifting speed (mm/min) 1000 Extending speed (mm/min) 120-1200 100-1000 Trolley moving speed (mm/min) 2000 800 Guide rail inner gauge (mm) 1000 1500 1750 2000 2000 2230 Column rotation Degree ±180° Speed (r/min) 0.19 0.13 Performance Characteristics:
1. The column and boom adopt a steel plate profile structure with a planar guide rail design, providing good rigidity and a low structural height.
2. The boom lifting uses an AC motor constant speed operation method, ensuring smooth and even lifting.
3. The boom extension uses AC frequency conversion stepless speed regulation with constant torque output, providing stable speed. The guide rail is made of #45 steel, stress-relieved after welding, planed into shape, with high strength and good stability, ensuring long-term non-deformation.
4. The boom extension uses gear and rack transmission, with high transmission accuracy, smooth operation, and digital speed display with presettable settings.
5. Double protection devices (electronic and mechanical) are provided for boom lifting, boom extension, and trolley movement.
6. High-quality rotary bearings are used, ensuring flexible rotation and long service life.
7. Plastic drag chain wiring technology is used, which is durable, convenient, beautiful, and safe.
8. The control station and hand-held controller can form a remote control system. Computer control technology is used, all welding parameters are digitally displayed and can be preset, operation is flexible and convenient, and the control station has a linkage interface that can be linked with other products of our company. The hand-held controller is held in the hand, allowing convenient remote operation of the welding manipulator, welding center, and other mechanisms, and real-time control of the welding process.
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